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> Structure and Special   Feature
> Load Rating and Service   Life Linear Motion System
> Factors that affect travel   life
> Load Considertion
> Mean Effective Load at   Varying Load
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> SAMICK LM Shaft
> SAMICK Shaft Support
> Self-Aligning Linear   Bushing
> SAMICK LINEAR BUSHING
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When determine a model that would best suit for service conditions of a linear motion system, the load rating and travel life of the modell must be considered. To consider the load rating, you should know the static safety factor of the model, which is calculated based on the basic dynamic load rating, and you need to check if the values thus obtained meet your requirements.
Tere are two basic load ratings of a linear motion system : basic static load rating(Co), which sets the static load allowance limit, and basic dynamic load rating(C), which is using for calculating travellife.
If a linear motion system, wheter at rest or in motion, receives an excessive load or large impact, a local permanent deformation develops the raceway and rolling elements. And if the magnitude of the permanent deformation exceeds a certain limit, it hinders the smooth motion of the linear motion system. The basic static load rating refers to a static load in a given direction with given magnitude, which total permanent deformation of rolling elements and raceway at the contact area is approximately 0.0001 of the rolling element diameter. In a linear motion system, the basic static load rating. For the rating values of individual linear motion systems, see the respecticve specification table in this catalog.
A linerar motion wywtem may possibly receive an unpredicable external force due to the vibration ir impad while it is at rest or in motion, or intertia as a result of starting and stopping. It is, therefore, necessary to consider the static safety fad or against operating loads. the static safety factors(fs) indicates the ratio of a linear motion system load carrying capacity(basic static load rating, Co)to the load exerted there on.
To calculate a load exerted on the linear motion system, the mean load for calculating the service life and the maximum load for calculating the static safety factor must be obtained in advance. A system can receive unexpected load when it is subject to frequent starts and stops, placed under machine loads, or when the severe moment is applied by overhabging loads. When selecting the correct type of a linear motion system for your application, be sure that tpe you are considering canbear the maximum possible load when stopped and in opperation. The table below specifies the standard values for the static safety factors.
Machine used Locading conditions fs lower limit
Ordinary Industrial Machine Receives no vibration or impact
Receives vibration or impact
1.0~1.3
2.0~3.0
Machone tool Receives no vibration or impact
Receives vibration or impact
1.0~1.5
2.0 5~7.0
For large radial loads
The basic dynamic load rating (C) refers to a load in agiven direction with given magnitude such that when identical linear motion system in a group are interlocked with one another under the same conditions, the nominal life(L) of the systems is 50km (L=50km) if the systems use balls, and 100km(L=100km) if they use rollers. The basic dynamic load rating(C) is used to calculate the service life of a set of linear motion systems, which are interlocked with one another in response to a load. For rating values of individual linear motion systems, see the respective specification tables in this catalog.
The service lives of lonear motion systems more or less vary from system even if they are manufactured to the same specifications and remain in service under the same operating conditions. Hence a guideline for determining the service life of a linear motion system is given based on nominal life, Which is defined as follews. The nominal life referts to the total running distance that 90% of identical linear motion systems in a group, when interlocked with one another under the same conditions, can anhieve without flaking develops. The nominal life(L) of a linear motion system can be obtained from the basic dynamic load rating(C) and load imposed(P) using the follow equations.
The travel life of the Linear Bushing can be obtained using the following equation
Once nominal kife L is obtained using this equations, the Linear Bushing service life can be calculated using the following equations, if the stroke length and the number of reciprocating cycles are constant